OT Cyber Security

OT and ICS cyber security, IEC 62443-aligned.

Risk assessments, network segmentation, monitoring, IR planning and tabletop exercises for manufacturing, energy, oil & gas, transport and healthcare infrastructure. Aligned to IEC 62443 and NIST SP 800-82r3.

What we mean by OT cyber security

Operational Technology cyber security is the discipline of defending control systems — the PLCs, DCSs, SCADA, building automation, and the networks that connect them — against deliberate compromise. It is adjacent to IT cyber security but the failure modes are different: safety, environmental, and production-impact consequences sit alongside the usual confidentiality, integrity, and availability triad.

Engagements are aligned to IEC 62443-2-1:2024 (security program requirements for IACS asset owners), IEC 62443-3-3:2013 (system security requirements and security levels), and NIST SP 800-82 Rev 3 (the September 2023 current revision of the Guide to Operational Technology Security).

Key facts

IEC framework
62443
NIST guide
800-82r3
Industries served
5
Recommended cadence
Annual

What we do

Four headline service modes, each scoped to your control system environment.

OT risk assessment

Asset inventory, threat assessment, IEC 62443 zone-and-conduit modelling. Output is a prioritised risk register tied to the control architecture.

Network segmentation review

Validate Purdue Model layering and IEC 62443 zone boundaries. Identify cross-boundary flows that should not exist and harden those that should.

OT monitoring & detection

Passive monitoring deployment for OT-aware visibility. Detection content tuned to ICS protocols and operational baselines, not adapted IT signatures.

OT tabletop exercises

Scenario-based exercises spanning IT/OT communication paths, safety considerations, and production-impact decision making.

Industries we cover

Five sectors where OT cyber security is the dominant cyber risk picture. Each has distinctive control-system patterns and regulatory drivers.

Manufacturing

PLC and DCS environments, MES integration, IT/OT boundaries.

Energy & utilities

SCADA, smart-grid components, NIS-CAF obligations.

Oil & gas

Process control, remote facility connectivity, safety-instrumented systems.

Transport & logistics

Building automation, fleet telematics, depot OT.

Healthcare infrastructure

Building management, medical-device networks, BMS-to-IT bridging.

How an engagement runs

Five stages from scoping to annual exercise.

  1. 1

    Scoping call

    30 minutes, free

    Site type, control system inventory, regulatory driver, current monitoring posture. We learn what kind of OT environment we are walking into before we propose anything.

  2. 2

    OT risk assessment

    Scope-dependent

    On-site and remote assessment. Asset inventory, threat assessment, IEC 62443 zone-and-conduit modelling. Output is a prioritised risk register.

  3. 3

    Roadmap & remediation plan

    Scope-dependent

    Prioritised plan covering segmentation, monitoring, patching constraints, and incident response. Cost-vs-impact trade-offs explicit.

  4. 4

    Implementation & monitoring setup

    Variable

    Network segmentation work, monitoring deployment, change-management hooks. We work alongside your engineering team rather than throwing recommendations over the wall.

  5. 5

    OT tabletop exercise

    Annual

    Scenario-based exercise covering IT/OT incident communication paths. Safety, environmental and production-impact dimensions all included.

Capabilities

Six capability areas covered. Most engagements deliver several; some focus on one.

OT Risk Assessment

Comprehensive risk analysis covering asset inventory, threat assessment, IEC 62443 zone & conduit modelling, and impact assessment.

Network segmentation review

Validate IEC 62443 zones and conduits, Purdue Model layering, and cross-boundary flow controls. Output is a remediation plan with prioritised segmentation actions.

OT monitoring & detection

Passive OT-aware monitoring deployment, baseline establishment, detection content tuned to ICS protocols. Integrates with existing SIEM where present.

OT incident response planning

Custom incident response plans, comprehensive playbook development, and tabletop exercises that account for safety, environmental, and production impact.

Tabletop exercises

Scenario development, facilitated exercises, role-based simulations, post-exercise analysis. Cover IT/OT communication paths and joint decision making.

Compliance support

Documentation, audit support, and ongoing monitoring against IEC 62443-2-1:2024, NIST SP 800-82r3, and where applicable NIS-CAF.

Why 1 Sequence Cyber

Standards-aligned

Programmes aligned to IEC 62443-2-1:2024 (security program requirements for IACS asset owners), IEC 62443-3-3:2013 (system security requirements and security levels), and NIST SP 800-82 Rev 3 (September 2023, current revision).

Cross-disciplinary delivery

OT cyber security is not just IT applied to PLCs. We treat it that way — joint sessions with operations, engineering, safety and security, because the failure modes that matter aren't only confidentiality and integrity. Cross-link with our NIS-CAF service for UK regulated OT operators.

Frequently asked questions

Related services: NIS-CAF · Penetration Testing · incident response.

Ready to scope OT cyber work?

Tell us your sector, your control system architecture at a high level, and what is driving the requirement. We’ll come back with a proposal within 48 hours.

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